DIY hlau dabtsi yog khoov tshuab: nta, kos duab thiab cov lus pom zoo

2024 Tus sau: Howard Calhoun | [email protected]. Kawg hloov kho: 2023-12-17 10:28

Feem ntau, ua haujlwm nrog cov hlau tsis muaj, ib tus neeg xav tau lub tshuab khoov hlau. Qhov no yog ib qho khoom siv yooj yim, tab sis nws cov txiaj ntsig tsis tuaj yeem overestimated. Tsis tas li ntawd, nws yog qhov ua tau kom ua rau koj tus kheej. Qhov no yuav txuag tau nyiaj ntau ntawm cov khoom siv, tab sis nws tseem yuav xav tau qee yam kev paub, kev txawj ntse thiab, tau kawg, lub sijhawm.

Kev piav qhia

Hlau dabtsi yog khoov tshuab, raws li nws lub npe implies, yog siv los tsim khoov hlau qhov chaw. Nws yog tsim nyog ntxiv tias, ntxiv rau qhov kev ua haujlwm no, nws tuaj yeem muaj ib qho ntxiv - txiav cov khoom. Cov tshuab zoo li no feem ntau yog siv los tsim cov hlua hlau. Ntxiv nrog rau ob txoj haujlwm no, lub xub ntiag ntawm lub tshuab zoo li no yuav tso cai rau kev tsim ntau yam ntawm cov hlau profiled. Qhov kom zoo dua ntawm kev siv lub tshuab dabtsi yog khoov hlau yog tias nws tso cai rau koj hloov cov duab ntawm cov khoom ntawm txhua lub kaum sab xis, tab sis tib lub sijhawm nws tsis ua mob rau cov txheej txheej los yog txheej txheej tiv thaiv ntawm cov khoom.

Ua haujlwm ntawm chav tsev

Koj tuaj yeem ua haujlwm ntawm lub tshuab no tsis yog nrog cov khoom siv hlau xwb, tab sis kuj nrog tooj liab, tooj dag, txhuas thiab hlau. Yog hais tias lub workpiece ua los ntawm tej yam khoom yog yus muaj los ntawm qhov tseeb hais tias nws thickness yog tsawg tshaj li 0.8 hli, ces nws qhov dav yuav tsum tsis pub tsawg tshaj li 40 cm, tab sis tsis ntau tshaj 2.5 m. Nrog xws li qhov ntev, qhov siab ntawm txee (rau dabtsi yog khoov) yuav tsum tsis txhob ntau tshaj 2 cm. Yog hais tias koj xav txiav blanks nrog tib thickness, nws yog ib qho tseem ceeb uas lawv qhov dav yog los ntawm 80 mm mus rau 40 cm thiab tsis ntau.

Lwm qhov xwm txheej tseem ceeb uas yuav tsum tau ua kom ua haujlwm ntawm lub tshuab khoov hlau yog qhov tsis muaj qhov tsis xws luag ntawm daim ntawv uas yuav khoov. Kev ua raws li qhov xwm txheej no yog qhov tseem ceeb kom cov khoom siv thiab cov qauv ntawm cov khoom uas yuav raug tsim los ntawm lub tshuab ua hauv tsev nrog koj tus kheej tes tsis yog qhov tsis zoo rau cov khoom seem uas yog tsim los ntawm kev lag luam hauv cov chaw tsim khoom. Txhawm rau tiv thaiv cov polymer lossis xim txheej ntawm cov khoom nws tus kheej, nws raug nquahu kom nruab silicone lossis roj hmab ncoo ntawm lub tshuab.

Kev tsim lub tshuab rau dabtsi yog khoov daim hlau, ua los ntawm tes

Ib lub tshuab ua tsev rau cov khoom siv hlau khoov muaj qhov yooj yim heev tab sis ua haujlwm zoo heev, suav nrog ntau lub ntsiab lus.

Riam. Txij li thaum lub tshuab muaj ib qho kev txiav ntxiv, qhov no kuj yog qhov tseem ceeb. Nws yuav tsum tau muab ntsia rau ntawm movable rollers, thiab yog npaj rau txiav workpieces. Ntawm no nws yog ib qho tseem ceebNco ntsoov tias cov khoom no yuav tsum tau ua los ntawm cov hlau uas muaj zog heev, ntawm Rockwell nplai, lub zog yuav tsum yog li 100. Lub neej kev pab cuam ntawm cov khoom zoo li no ntev heev, tab sis nws yuav nyuaj rau cov ntse ntse. Tab sis qhov no drawback yog kiag li offset los ntawm qhov tseeb hais tias cov riam yuav cia koj txiav ib tug lossis loj tus naj npawb ntawm linear meters ntawm cov khoom ua ntej nws yuav dull. Txhawm rau kom yooj yim txav cov menyuam, lawv yuav tsum hnyav.

Cov khoom seem ntawm lub tshuab

Lub tshuab ua-nws-koj tus kheej hlau dabtsi yog khoov yuav tsum muaj ob peb yam hauv qab no:

• Qhov xav tau yog lub teeb ua haujlwm (rooj). Lub hom phiaj ntawm cov khoom no yog qhov tseeb heev, nws plays lub luag haujlwm ntawm qhov chaw ua haujlwm ntawm lub workpiece lies. Qhov dav ntawm lub nqaj yuav luag txhua. Nws yog ib nqi sau cia hais tias yog hais tias qhov ntev yog heev loj, ces lub tshuab rau dabtsi yog khoov hlau nrog koj tus kheej txhais tes yuav muab tau mus rau hauv ib tug tag nrho-fledged workbench. Masters pom zoo kom ua los yog npog lub npoo ntawm cov nqaj nrog roj hmab lossis silicone kom tsis txhob khawb qhov chaw ntawm lub workpieces.
• Tom ntej los ntawm daim ntawv bender nws tus kheej. Tus tsim yog yooj yim heev thiab yuav tsum tau ua nyob rau hauv daim ntawv ntawm ib tug thav duab ua los ntawm cov khoom ntoo, thiab kuj muaj ib tug luj tus neeg sawv cev.
• Nws yog qhov tsim nyog kom tau txais ntau yam kev txhawb nqa thiab nres uas yuav tiv thaiv cov khoom los ntawm kev swb.
• Lwm yam tseem ceeb yog daim ntawv quav tso tseg. Cov ntsiab lus no yuav kho qhov dav ntawm daim ntawv thiab teeb lub kaum sab xis.
• Tautxiav blanks, nws raug nquahu kom ntxiv nres los qhia qhov dav ntawm qhov txiav.

Pib ua lub tshuab ua hlau ua hauv tsev

Nws raug nquahu kom pib ua haujlwm los ntawm kev kos ib daim duab ntawm chav tsev. Nws tseem yog ib qho tsim nyog yuav tau yuav thiab tsim tag nrho cov khoom tsim nyog thiab cov khoom ua ntej pib nrog kev sib dhos. Thawj qhov koj yuav tsum tau yuav yog ob daim ntawm channel No. 5 thiab No. 6 nrog qhov ntev tib yam. Tsis tas li ntawd, ob lub ntsiab lus no yuav tsum muaj qhov ncaj ncaj. Cov ntsiab lus no yog siv los npaj lub hauv paus. Daim No. 5 yog siv rau clamping, thiab No. 6 rau kev npaj lub hauv paus. Txhawm rau xaiv qhov ntev ntawm cov channel, nws yog qhov tsim nyog los tsim qhov ntev ntawm lub workpieces uas koj npaj ua haujlwm, qhov ntsuas no yuav tsum sib phim. Feem ntau, cov kws tshaj lij pom zoo kom siv qhov ntev li ntawm ib nrab ib 'meter'. Qhov no txaus los ua yuav luag txhua qhov uas tuaj yeem siv tau hauv lub neej txhua hnub.

Kev tsim khoom thiab sib dhos ntawm lub tshuab

Ntxiv mus, rau kev tsim lub tshuab rau phau ntawv khoov ntawm cov hlau, nws yog ib qho tsim nyog los ua qhov ntawm cov channel, uas yog clamping. Tus naj npawb ntawm qhov yuav tsum yog los ntawm 2 mus rau 4, thiab lawv txoj kab uas hla yuav tsum sib npaug li 9 hli. Lub qhov ze tshaj plaws rau qhov kawg ntawm lub workpiece ntawm qhov clamping yuav tsum nyob 3 cm ntawm ntug. Lwm qhov tseem ceeb yog tias cov cuab yeej clamping yuav tsum luv dua li lub hauv paus, txog li 5-10 cm.tshaj kev npaj yav tom ntej. Lub lever kov yog qhov zoo tshaj plaws los ntawm cov ntaub ntawv xws li rebar lossis ntoo. Yog tias siv lub teeb ci, ces nws cov hlaws yuav tsum tsis pub tsawg tshaj 15 hli, thiab yog tias lub teeb raug coj, ces nws qhov ntev yuav tsum yog 50x50. Cov duab ntawm lub lever yog pom zoo kom ua U-shaped. Cov khoom no txuas rau lub ces kaum los ntawm vuam lossis bolts.

Cov haujlwm kawg

Tom qab tag nrho cov kev tswj hwm yav dhau los tau ua tiav, koj tuaj yeem pib ua cov khoom xws li lub puab tsaig. Lawv yog ua los ntawm cov hlau dov, thiab cov thickness ntawm cov khoom yuav tsum yog li 5 hli. Nws yog ib qho tseem ceeb uas cov ntsiab lus no muaj chamfers, lub thickness yuav tsum sib npaug zos rau 0.6 cm. Qhov ntev ntawm seem no yuav tsum yog los ntawm 3 mus rau 3.3 cm. Nws yog ib qho tseem ceeb uas qhov kawg ntawm lub punch kuj chamfered nrog tsis xws li 0.5. cm tob thiab 3 cm ntev. Lawv yuav tsum tau muab tshem tawm ntawm lub punch kom tso cai rau lub qag mus rau nruab. Kev tsim cov khoom xws li lub axis yog nqa los ntawm cov hlau rods, uas nws txoj kab uas hla yog 1 cm. Lub axis yog fastened los ntawm vuam. Thaum txhim kho, nws yog ib qho tsim nyog los xyuas kom meej tias txoj kab axis yog sib npaug rau lub kaum sab xis. Tag nrho cov qauv no tiav, ua ke nrog cov xuas nrig ntaus, txuas nrog siv tus lwm. Thaum sib koom ua ke, nws yog ib qho tseem ceeb kom ntseeg tau tias cov txee dawb ntawm cov ces kaum nyob rau hauv tib lub dav hlau kab rov tav uas lub txee dawb channel nyob.

Tom qab ntawd, kev ua haujlwm sib dhos tuaj yeem txiav txim siab ua tiav. Txhawm rau kuaj lub tshuab ua haujlwm, nws raug nquahu kom siv lub tshuab ua haujlwm me me nrogmus txog 1.5 mm tuab. Nws yog ib nqi sau cia hais tias tus nqi ntawm ib tug muas hlau dabtsi yog khoov tshuab tuaj yeem ncav cuag $ 2,000.

Cov txheej txheem khoov

Kev tsim lub tshuab hauv tsev tuaj yeem muaj cov khoom xws li lub txaj, flywheel txiv ntoo, daim ntawv khoov, clamp, yeeb nkab, punch rau crimping. Txhawm rau ua haujlwm ntawm lub tshuab hom no, yuav tsum muaj qee yam kev paub thiab kev txawj ntse. Qhov zoo ntawm kev siv chav tsev no yog tias nws yuav ua kom cov hlau tsis zoo, tsis zoo li tib lub vuam.

Nyob rau hauv cov txheej txheem ntawm kev khoov cov hlau, cov hauv qab no tshwm sim: cov txheej txheem ntawm cov hlau dawb paug yog stretched, tab sis lub puab sawv daws yuav, ntawm qhov tsis tooj, yog compressed. Nws yog ib qho tseem ceeb uas yuav tsum tau khoov ib tug hlau workpiece, nws yog ib qhov tsim nyog yuav tau siv xws li ib tug quab yuam uas yuav ntau tshaj qhov kawg elasticity ntawm cov khoom. Nrog kev pab ntawm cov hlau dabtsi yog khoov tshuab, qhov mob no tuaj yeem ua tiav. Qhov zoo ntawm cov khoom tiav, uas yog, cov nplooj ntawv khoov, suav nrog cov hauv qab no:

• muaj cov khoom muaj zog kawg;
• muaj peev xwm tau txais ib qho qauv tsis muaj welds, bolted pob qij txha, thiab lwm yam.;
• qhov muaj peev xwm ntawm corrosion yog cais, vim tias tsis muaj kev puas tsuaj rau cov hlau thaum lub sijhawm khoov;
• muaj peev xwm kom tau lub kaum sab xis yam tsis tsim qhov vuam.

Zaj lus

Lub xub ntiag ntawm cov khoom siv hauv tsev ua kom yooj yim rau kev ua haujlwm nrog cov hlau blanks. Txawm li cas los xij, thaum ua haujlwm ntawm cov cuab yeej no, nws tseem ceeb heev uas yuav tsum paub thiab ua raws li cov txheej txheemkev ruaj ntseg. Tus nqi ntawm kev ua-nws-koj tus kheej daim ntawv hlau dabtsi yog khoov tshuab kuj tseem yuav qis dua qhov yuav ib qho. Koj yuav tsum siv nyiaj tsuas yog rau cov khoom siv uas yuav tsis nyob ntawm tes thiab yuav tsum tau yuav.