Cov khoom siv hauv tsev welding: kos duab

2024 Tus sau: Howard Calhoun | [email protected]. Kawg hloov kho: 2023-12-17 10:28

Vuam txoj haujlwm qee zaum koom nrog kev siv zog tsawg dua thiab sijhawm piv rau kev npaj rau lawv. Lawv cov ntsiab lus tseem ceeb yog kev sib sau ua ke ntawm cov qauv welded, thaum lub sijhawm nws yog qhov tsim nyog los kho cov ntsiab lus hauv txoj haujlwm xav tau. Txoj haujlwm no yuav tsum tau saib xyuas los ntawm tus tswv, vim tias cov khoom zoo nyob ntawm nws.

Yog tias, tom qab ua tib zoo saib xyuas thiab kev teeb tsa ntawm qhov khoob, cov qauv poob sib nrug ntawm qhov kov ntawm lub electrode, nws yuav ntxhov siab, koj yuav tau sib sau ua ke txhua yam ntxiv. Nws kuj tshwm sim hais tias lub caij yog welded, tab sis tsis nyob rau hauv txoj hauj lwm uas yuav tsum tau. Qhov no tuaj yeem tshwm sim nrog kev hloov pauv tsis zoo lossis deformation tom qab cov hlau tau txias. Yog li ntawd, ua ntej pib vuam, koj yuav tsum tau npaj txhua yam khoom tsim nyog.

Kev daws teeb meem

Txhawm rau zam qhov ua yuam kev, cov khoom siv tshwj xeeb rau vuam yog siv. Lawv tso cai rau koj txuag lub sijhawm thiab kev siv zog, muab cov khoom zoo thaum kawg. Txog niaj hnub no, muaj ntau lub tshuab thiab cov cuab yeej siv tau los sivua haujlwm welding. Yog tias tib neeg ua haujlwm nyob rau hauv ib puag ncig kev lag luam uas tsim cov khoom loj thiab batch ntau lawm, lawv siv cov cuab yeej siv tshuab thiab tshuab, qhov no yuav tsum muaj xws li stacking mechanisms, thauj cov cuab yeej, cov cuab yeej siv cuab yeej cuab tam, thiab lwm yam. Yog tias tus tswv yuav tsum ua haujlwm hauv tsev, lawv tuaj yeem siv cov khoom siv vuam, uas nws muaj peev xwm ua tau ntawm lawv tus kheej. Lawv yuav txo qhov deformation ntawm qhov chaw.

YClamp Making

Yog tsis muaj clamp uas koj tuaj yeem ua rau koj tus kheej, tsis muaj vuam yuav ua tau txoj haujlwm. Tsis tas li ntawd, cov cuab yeej no pab daws teeb meem thaum lub sijhawm ua haujlwm ntawm cov kav dej thiab cov ntoo. Cov cuab yeej no tuaj yeem muaj kev xaiv sib txawv - tshwj xeeb thiab universal. Tsis ntev los no, lwm qhov kev hloov kho tau tshwm sim, uas yog ceev-clamp clamp. Nrog nws cov kev pab, nws muaj peev xwm muab lub zog compression txog li 450 kg. Txawm li cas los xij, lub luag haujlwm tseem ceeb ntawm cov cuab yeej no yog kho cov workpieces rau kev sib tshuam.

Ua haujlwm ntawm lub kaum sab xis: kev npaj

Vuam fixtures muaj muag hnub no nyob rau hauv ntau yam, tab sis koj muaj peev xwm ua lub kaum sab xis clamp koj tus kheej. Raws li cov cuab yeej thiab cov khoom siv rau kev ua haujlwm yog:

• steel kaum;
• xov studs;
• txiv ntseej;
• drill;
• steel daim hlau;
• vuam tshuab;
• tap.

Ua haujlwm nce qib

Raws lub kaum sab xis, cov ces kaum yuav tsum tau txuas nrog cov hlau phaj. Ntawm txhua sab, tus qauv cab yog kho los ntawm vuam. Qhov no yog ib lub ces kaum nrog ib tug welded txiv ntseej los yog thickening nyob rau hauv uas cov xov yuav tsum tau txiav mus rau hauv tus account lub stud ntawm dab tshos. Nyob rau tib lub sijhawm, nws yog ib qho tseem ceeb uas yuav tsum tau them sai sai rau lub peev xwm ua haujlwm, vim tias nws txiav txim siab qhov dav ntawm qhov sib txawv ntawm kev ua haujlwm. Yog tias qhov ntau ntawm qhov ntau thiab tsawg, ces nws yog qhov zoo tshaj los npaj ob peb lub clamps.

Lub pob qhov rooj yog ntsia hlau rau hauv cov txiv ntoo ua haujlwm, tom qab ntawd qhov nres tau sib sau ua ke thaum kawg. Qhov kev tsim no muaj ob lub tshuab ntxhua khaub ncaws hlau sib txawv. Nws yog ib qho tseem ceeb kom paub meej tias qhov tseem ceeb ntawm cov plaub hau yog scrolled. Lub dab tshos ntawm sab nraub qaum yuav tsum tau muab nrog ib lub qhov rau hauv uas lub steel bar yog ntsia. Nws yuav ua raws li ib tug lever. Cov khoom siv vuam zoo li no tau sib sau ua ke kom raug yog tias lawv tuaj yeem siv los kho qhov chaw steel kom ruaj ntseg. Tus qauv tsim yog yooj yim heev, thiab koj tuaj yeem ua los ntawm cov ntaub ntawv improvised.

Ib txoj haujlwm nyuaj heev yog vuam kav mus rau qhov kawg. Hauv qhov no, cov blanks yuav tsum raug taw qhia kom raug hauv qhov chaw. Yog hais tias ib daim ntawm cov yeeb nkab yog welded rau lub tiav lawm, ces txoj hauj lwm yuav yooj yim. Tab sis xoob workpieces yuav tsum tau welded nrog kev pab sab nraud los yog siv ib tug tshwj xeeb ntaus ntawv. Nws yog ib qho tsim nyog yuav tsum siv cov hlau phaj thiab lub kaum hlau hlau hauv cov txheej txheem ua haujlwm. Clamp halves yog ib txwm txuas nrog, thovqhov no yuav tsum tau threaded studs. Raws li qhov tshwm sim, nws yuav ua tau kom tau txais kev tsim qauv zoo thiab yooj yim.

Kev tsim khoom lag luam

Cov khoom siv hauv tsev kuj tseem suav nrog cov pincers. Koj tuaj yeem sau lawv, tab sis rau qhov no koj yuav tsum ua siab ntev. Rau kev ua haujlwm, yuav tsum tau npaj ib lub dart tooj liab, qhov ntev ntawm 2 m. Nws txoj kab uas hla yuav tsum yog 30 hli. Qhov workpiece no yuav ntev me ntsis, nyob rau hauv rooj plaub twg nws yuav ua tau khoov nws. Lub ntsiab yog khoov los ua ib tug horseshoe-zoo li tus dawb paug. 18 hli qhov yog ua rau ntawm qhov kawg, tom qab ntawd koj yuav tsum tig ib ncig thiab txiav.

Vim li ntawd, clamps rau electrodes yuav tau txais. Ob lub transformers yog txuas nrog nyob rau hauv parallel, nyob rau hauv uas lub thib ob thiab thawj windings yuav tsum tau txuas ncaj qha. Cov khoom siv tam sim no tuaj yeem hloov kho nws tus kheej. Xws li cov khoom siv hauv tsev yuav tsum tau txias, thiab dej yuav tsum tau siv rau qhov no. Siv ko taw pedal, koj tuaj yeem tshem cov electrodes.

Tick Maker's Tips

Los ntawm qhov ua ntej, peb tuaj yeem txiav txim siab tias cov pliers yog tsim los ntawm lub zog rau tig cov electrodes, transformer, thiab ib tug kov nrog lub pusher. Lub lever yog tuav los ntawm hinges, cov axes ntawm uas yog opposite. Qee zaum pliers yog tsim, nruab nrab ntawm cov pushers uas muaj lub caij nplooj ntoos hlav. Txawm li cas los xij, xws li cov khoom siv rau vuam kav tsis tuaj yeem hu ua yooj yim. Tom qab tag nrho, compressing lub caij nplooj ntoos hlav thaum tig yuav nyuaj heev.

Yuav ua li cas sib nqus

Yog tias koj txaus siab rau kev sib dhos thiab vuam fixtures, koj tuaj yeem ua rau lawv tus kheej, tsis kam yuav lub Hoobkas xaiv. Qhov no kuj siv tau rau cov khoom sib nqus, uas koj yuav tsum tau npaj cov ntaub ntawv hauv qab no:

• daim hlau;
• board qhuav;
• magnetic mount.

Thaum npaj cov hlau, nws yog ib qho tsim nyog yuav tsum tau coj los ntawm qee qhov kev txwv, lub thickness ntawm daim ntawv yuav txawv ntawm 1 mus rau 3 hli. Thaum tsim cov qauv rau kev tsim yav tom ntej, nws yog qhov zoo dua los ua cov qauv monolithic, qhov ntev ntawm qhov yuav ua tau raws li qhov xav tau ntawm tus tswv. Cov qauv yuav tsum tau txuas nrog cov ntawv hlau thiab txiav tawm tib qhov khoob hauv qhov nyiaj ntawm 2 daim. Nws yog ib qho tseem ceeb kom khaws lawv cov geometry tib lub sijhawm.

Cov duab kos ntawm vuam fixtures yog qhov zoo tshaj plaws ntawm koj tus kheej, koj tuaj yeem pom qee yam ntawm lawv hauv kab lus. Cov kauj ruam tom ntej ntawm txoj kev mus rau kev tsim cov khoom siv hlau nplaum yuav yog qhov kev npaj ntawm lub hauv paus ntawm cov hlau nplaum. Ua li no, koj yuav tsum tau txiav ib daim ntoo nyob rau hauv daim ntawv ntawm cov hlau daim hlau, tab sis nws loj yuav tsum tsis txhob tag nrho rov qab template. 2 hli yuav tsum tau rov qab los ntawm cov npoo. Lub thickness ntawm cov khoom no yuav tsum yog 2 hli loj dua qhov dav ntawm cov hlau nplaum.

Sab nrauv ntawm cov khoom tau npaj rau theem no, tam sim no koj yuav tsum tsim cov khoom ntim sab hauv. Hauv qhov no, koj yuav tsum thawb tawm cov hlau nplaum. Lawv yuav nyob nruab nrab ntawm daim hlau, thiab lub thickness yuav txawv ntawm 10 mus rau 50 mm. Thaum twgxws li ib tug fixture yog tsim rau welding ntawm lub kaum sab xis, nws yog zoo dua los siv round hlau nplaum, txhua yam uas yuav muaj qhov nyob rau hauv lub hauv paus. Txawm li cas los xij, lwm yam khoom siv tuaj yeem siv rau kev ua haujlwm, uas tau npaj ua ntej los ntawm kev txiav qhov rau kev txhim kho fasteners. Cov kauj ruam kawg yuav yog qhov drilling qhov thiab sib dhos. Hlau daim hlau yog fastened rau ob sab nrog ib tug ntoo dawb paug, hlau nplaum yog tsau nyob rau hauv lub grooves. Lub sijhawm no, peb tuaj yeem xav tias cov khoom tau npaj, nws yuav tsum tau sim hauv kev xyaum.

Kev tsim cov jig rau vuam

Yog tias koj xav tau cov cuab yeej siv vuam, koj tuaj yeem ua tus jig. Nws yog siv thaum ua thav duab thiab cov qauv nyuaj. Cov qauv tsim muaj lub cone-puab txhawb nqa, uas yuav tsum tau muab tso rau ntawm ob sab. Ib lub dav hlau rotating yog txuas nruab nrab ntawm lawv. Nws yuav tsum muaj adjustable longitudinal kab teeb nrog ob peb ntsia hlau clamps.

Yuav muaj qhov nyob hauv cov kab teeb, uas yog vim li cas clamps tuaj yeem ntsia tau raws li qhov ntev, uas yuav nyob ntawm qhov loj ntawm cov khoom. Qhov dav ntawm cov qauv sib dhos tuaj yeem hloov kho vim qhov kev taw qhia ntawm kab teeb thiab lawv qhov yug me nyuam. Cov txheej txheem zawv zawg ntawm cov cuab yeej piav qhia tuaj yeem siv los ua cov cuab yeej siv dav dav rau vuam cov khoom me thiab loj. Yog tias koj txiav txim siab siv stainless hlau, ces thaum ua haujlwm nws yog ib qho tseem ceeb kom tshem tawm cov khawb uas yuav tshwm sim los ntawm cov ntsia hlau clamps. Tias yog vim li cas tom kawg yuav tsum tau ntxiv nrog cov ntawv nplaum uas tau teeb tsa rau ntawm daim di ncauj. Xws li ib tug ntaus ntawv yuav assembled los ntawmprofile yeeb nkab, koj yuav xav tau ntev bolts thiab bearings, lub penultimate ntawm uas yuav tsum tau fasten lub txav qhov chaw.

90 Degree Welding Attachment

Qee cov cuab yeej vuam cov cuab yeej pab koj kom tsis txhob muaj teeb meem thaum koj xav tau koom nrog cov kaum sab xis. Txhawm rau kom ua tiav cov khoom siv los sib sau ua ke, nws yog ib qho tsim nyog yuav tsum tau npaj cov hlau square, bolts, txiv ntseej, ib daig ntawm cov yeeb nkab square, ntsia liaj qhov rooj, lub tog raj kheej me me hlau, laum, laum, tuav, lub tshuab vuam.

Thaum npaj ib lub xwmfab, koj yuav tsum xav txog tias nws sab yuav yog 20 cm. Thaum xaiv lub ntsia liaj qhov rooj tuab, koj yuav tsum nyiam ib qho uas yog 4 cm inch. Thaum xaiv ib lub tog raj kheej hlau, koj yuav tsum npaj ib qho uas yog qhov loj ntawm tus cwj mem ballpoint.

Txoj Kev Ua Haujlwm

Thaum ua cov saum toj no ua-nws-koj tus kheej vuam fixture, koj yuav tsum welding kav 15 thiab 20 cm ntev mus rau lub square. lub square. Tam sim no koj tuaj yeem pib tsim cov khoom pabcuam. Ua li no, ib daim duab tau npaj los ntawm cov yeeb nkab hauv cov duab ntawm tsab ntawv P, nws qhov ntev yuav tsum yog 10 cm. Qhov thib ob yog tsim los ntawm tib cov kav dej, txawm li cas los xij, cov ntsiab lus tau welded ua ke nyob rau hauv daim ntawv ntawm isosceles trapezoid..

Ib daim duab peb sab isosceles yog ua rau ntawm ob sab ntawm lub square. Ib daim duab U-shaped yog welded rau nws, nyob rau hauv uas lub qhov yog thawj zaug nyob rau hauv qhov chaw raume bolt. Ib tug 4 cm bolt yuav tsum haum nyob rau hauv qhov sib txawv ntawm daim duab thiab square. Ib tug kov yog txuas rau tom kawg; lub txiv ntoo nrog lub qhov tuaj yeem ua raws li nws. Lub tog raj kheej me me yuav tsum tau threaded rau me bolts. Nws yog ua raws qhov kawg ntawm ib lub bolt loj. Nyob rau ntawm qhov chaw ntawm kev sib tshuam ntawm kab pheeb ces kaum ntawm lub trapezoid, qhov yuav tsum tau ua nyob rau hauv ob qho tib si. Lub caij cylindrical yuav raug ntsia nruab nrab ntawm lawv, uas cov xov yog ua ntej.

Zaj lus

Txhawm rau pab txhawb kev ua haujlwm vuam, ntau cov khoom siv thiab cov khoom siv tuaj yeem pom ntawm muag hnub no. Ib qho chaw tshwj xeeb ntawm lawv yog nyob ntawm cov uas koj tuaj yeem ua koj tus kheej. Muab cov ntaub ntawv uas tau hais los saum toj no, nws tuaj yeem sib cav tias cov qauv no yog tsim los ntawm cov khoom siv improvised, koj yuav tsis tas yuav khoom ntxiv, uas yog vim li cas koj yuav tsum ua siab ntev thiab npaj cov duab kos.